When Mike St. Pierre from Hyperlite Mountain Gear was hanging out at my house this summer I was throwing out ideas for all kinds of things when he playfully mentioned that it’s not the ideas that are the hard part of gear design. Unfortunately, I don’t have a lot of business or marketing experience, which I think is what Mike was alluding to. Still, I threw out the idea of an ultralight ski pack, perhaps based on the Windrider pack they already make, and Mike seemed intrigued. After reading that I had been taking the Windrider out on some ski tours, Mike suggested that his new Porter pack might be a better fit for skiing. After a brief email exchange where I told Mike about some upcoming ski courses I would be working for NOLS, he sent me out the Hyperlite Expedition, the big brother to the Porter, and I agreed that I would prototype an Avy pouch that would attach to either the Porter or Expedition.
Hyperlite Expedition Pack. Photo courtesy of Hyperlite Mountain Gear.
The Porter/Expedition packs are no frills ultralight packs in classic mountaineering style. The packs are constructed from the same Cuben Fiber hybrid as the Windrider, but features a beefier (but not bulkier) waist belt and shoulder straps. The packs can be closed in either drybag style – creating a loop at the top, or with the removable vertical straps for a clean top. Along each side of the pack runs a vertical daisy chain, to about halfway up the length of the pack. On the rear of the pack run another pair of daisy chains, framing the rear panel.
I spent an evening this week building a Prototype Avy tool pouch that should work well. Overall, I am happy with how this “first draft” turned out, though it wasn’t without its trials and a few ripped seams. I can’t seem figure out pattern making yet. I find it helpful for conceptualizing and laying stuff out, but my sizing keeps coming out a bit off. Easily fixed at the sewing machine though! It attaches securely with 3/4″ side release buckles and remains quickly removable. The pack has three compression straps on the sides which should allow ski carry in the A-Frame method, which isn’t my preferred way to haul skis around when they aren’t on my feet, so I’ll continue to look at ways to incorporate a diagonal carry method with the new pouch attached. After some testing this winter, I’ll send the pouch off to Mike and we’ll see if he can adapt my “train-of-consciousness” sewing job into a refined Cuben Fiber product worthy of his pack line.
Filed under backcountry, DIY, equipment, Fabrication, gear, lightweight, MYOG, Outdoors, Sewing, skiing, ultralight, Uncategorized
Tagged as avalanche, Avy, building gear, cuben, cuben fiber, DIY, fabrication, HMG, hyperlite, hyperlite mountain gear, learning, lightweight, MYOG, NOLS, nylon, outdoors, pouch, probe, safety, saw, sewing, shovel, ski, skiing, snow, tools, ultralight